Starting with 3D Sprint 2025, the software versioning scheme is now based on the year and quarter of release. This change improves clarity, ensures consistency, and reflects the ongoing evolution and progress of the software.
Please note that printers must be running the latest printer firmware update to be able to submit print jobs with 3D Sprint 5.4. For the latest firmware version please consult the 3D Sprint - Minimum Firmware Guide found at on the 3D Sprint Download page.
Microsoft Windows 10 Operating System is recommended. Windows 7 and Windows 8.0 are not supported by 3D Sprint 4.0 version. If you are using Windows 7, please do not upgrade to 3D Sprint 4.0 or newer. If you are using Windows 8.0, please update it to Windows 8.1 in order to run 3D Sprint 4.0 or newer.
Release Date: October, 2025
NOTE: Key features and improvements in this release are listed below. Please consult the What's New document for detailed information on these features and improvements, and the full list of miscellaneous enhancements and bug fixes.
NOTE: Note: Features marked with "Subscription" require a 3D Sprint Subscription for access. With the Basic or Subscription model, you can add specific licensed features marked with "Add-on" as required.
Improve Recent Files list so size of thumbnails is definable, or they can be turned off.
Improve Recent Files list so it can be hidden. The list wouldn’t display thumbnail OR file names.
Make the Recent Files “Search…” box borderless and more visually subtle.
Make the scroll bars more visually subtle using a different element design.
Zoom on mouse over feature on images in What’s new feed.
Ability to retain supports after Engrave is performed.
Hotkey added for Autoplace (commonly used command) - Alt+A.
Vent/Drain- Draft angle parameter control added for vent/drain geometry.
Profile eccentricity parameter added for torus geometry definition.
Update to replaced part name in parts list after Replace part (Pro feature).
Enhancements to Manual fix (Pro subscription only).
Defeature - Deletes polygons from the interior of the selection and automatically fills in the resulting hole.
Relax - The Relax command smooths a polygon mesh by minimizing crease angles between individual polygons (triangles), thereby improving the quality of polygon data.
Refine - Refine tool can be used to subdivide polygons of a mesh.
Includes Platform density attribute in the report.
SLS Scan order added to report
The Tool Shelling command now ported to PSLA with some additional developments specific to the PSLA engine.
Multiple categories of viable printing applications now enabled on PSLA printer types, such as:
Thermoforming (food packaging, consumer goods packaging, auto interiors)
Sandcasting patterns
Tire molding
Filters
Diffusers
Other single-sided tooling operations
Anchor points removed by Vent/Drain in the local region should instead be displaced by the shortest 3D distance to the boundary of the vent/drain.
Option to avoid bottom tips on up-faces.
Added Expose Smart Support -> Grid -> Inner Grid Reduction to Basic feature set.
Enhanced Polyline Anchor Point editing tool by adding Autofit options - Spline and Arc methods. (Pro feature).
Added Display toggle for Tool Shell Lattice. (Pro feature).
Improved error handling for Build Style global parameter mismatch scenario when in part style mode.
Added support for parameter values for SLA Recoater Z dip velocity.
Automation in single-click function of a few mesh editing steps to make an internal offset object of the teeth that can be assigned another toothshade.
Material and build time estimations of individual parts in a build can now be reported. (Pro feature).
Feature to lockdown printer configuration file after marking it as Read-only at export stage. (Pro feature)
Figure4 Tool Shell
Toolshell command and functionality ported to Figure4 printer technology.
Replaced regions in Buildstyle now use region and style name from source.
For the full, up-to-date list of miscellaneous enhancements and bug fixes, please consult the What's New document at the 3D Sprint download page. (https://support.3dsystems.com/s/article/3D-Sprint)